Solution
Cooling Tower Setup
Cooling tower installation plus the antiscalant, biocide and pH programme that protects the loop from scale and fouling.
How a project runs
- 01
Heat load assessment
Your circulating flow, the temperature drop you need across the tower, and the wet bulb temperature at site. Those three fix the size.
- 02
Tower selection
An FRP induced-draft tower rated to that duty, with the fan, fill media and spray header specified against it.
- 03
Installation and piping
Tower erected on your foundation and tied into the loop. Supply usually runs about two weeks from confirmation, with installation part of the offer.
- 04
Water treatment programme
Antiscalant, biocide and pH control matched to your make-up water, so the fill and the heat exchange surfaces stay clean from day one.
- 05
Periodic descaling
Scheduled cleaning of the fill and the loop, with replacement fill, eliminators and fan spares as they fall due.
Typically installed for
- Plastics and injection moulding
- Auto components
- Chemical and process plants
- Pharmaceuticals
- Food and beverage processing
- HVAC and chiller plants
- Power and utilities
Bhiwadi · Alwar, Rajasthan
We supply and install FRP induced-draft cooling towers sized to your heat load, and run the water treatment programme that keeps the loop from scaling up.
Main parts of the tower
- FRP body, built to stand outdoors without rusting
- Fan and motor on top, drawing air up through the tower
- PVC fill media, where the water spreads out and gives up its heat
- Spray header with nozzles, to wet the fill evenly
- Drift eliminators, to stop water blowing away with the air
- Water basin at the bottom, collecting the cooled water for the pump
- Supports, motor stand and fan guard
What the tower is sized against
Four numbers decide the tower, and they are worth having before you ask for a quote:
- Circulating water flow, in cubic metres an hour
- The temperature drop you need across the tower
- The wet bulb temperature at site — around 28 °C through the Bhiwadi summer
- The approach, or how close to wet bulb the cold water has to get — commonly 10 °C
Together these set the TR rating, the fan power and the fill area. A tighter approach means a larger tower for the same flow, so it is worth being realistic about what the process actually needs.
What we need from your side
A foundation for the tower, an electrical point and a water point near the location, and clear access to bring the tower in.
Support after the tower is running
Antiscalant, biocide and pH dosing supplied on a monthly cycle, with periodic descaling, fill and eliminator replacement, and AMC cover.
Areas we serve
We install and service across Bhiwadi and the wider industrial belt, including the RIICO zones across Alwar district:
- RIICO Industrial Area, Bhiwadi
- Chopanki
- Khushkhera
- Tapukara
- Karoli
- Neemrana
- Bawal
- Dharuhera
- Gurugram (Gurgaon)
- Bilaspur
- Ghiloth
- Kharkhoda
- Sonipat
- Manesar
FAQs
Common questions
Common questions about Cooling Tower Setup. If yours is not here, send us an enquiry.
How is the right cooling tower size decided?
Four figures decide it: your circulating water flow in cubic metres an hour, the temperature drop you need across the tower, the wet bulb temperature at site, and the approach — how close to wet bulb the cold water has to get. Together these give the TR rating, the fan power and the fill area. A tighter approach means a larger tower for the same flow.
What is included in a cooling tower installation?
An FRP induced-draft tower complete with fan and motor, PVC fill media, spray header and nozzles, drift eliminators, water basin, motor stand, supports and fan guard — erected at site and tied into your loop. Civil foundation, the electrical point and a water point near the tower are in your scope.
How long does it take to supply and install a cooling tower?
Usually around two weeks from confirmation of the order to delivery at site, with installation carried out straight after. A prepared foundation and a clear approach for the vehicle are what keep that timeline.
Why does a cooling tower need water treatment?
A tower cools by evaporation, so the dissolved solids left behind concentrate in the loop cycle after cycle. Without treatment that shows up as scale on the fill and the heat exchange surfaces, corrosion in the pipework, and algae and bacterial growth in the basin — all of which cut cooling efficiency. An antiscalant, biocide and pH programme holds the loop in range.
Can an existing cooling tower be upgraded instead of replaced?
Often yes. Fill media, drift eliminators, spray nozzles, fans and motors can all be replaced on an existing tower, which restores much of the lost performance at a fraction of the cost of a new one. Whether it is worth doing depends on the condition of the FRP body and the basin.
Do you provide cooling tower setup in Bhiwadi and nearby industrial areas?
Yes. We provide cooling tower installation and setup services across RIICO Industrial Area, Bhiwadi, Chopanki, Khushkhera, Tapukara, Karoli, Neemrana, Bawal, Dharuhera, Gurugram (Gurgaon), Bilaspur, Ghiloth, Kharkhoda, Sonipat and Manesar.
Enquiries
Get a quote for Cooling Tower Setup
Send us the site details and the load. We will come back with a configuration and a budgetary price.
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